Service difficulty report · Wire · Pilats PC1245

Difficulty date
April 27, 2013
Submitted
September 14, 2015
Operation
General aviation
Make and model
Pilats PC1245
Aircraft time
19,067 hours
Engine
Pwa PT6A67B
Propeller
Hartzl HCE4A3D
Part
Wire
Part number
H4D24
Condition
Broken
Part time
19,489 hours
Stage of operation
CL
How discovered
O
Nature of condition
P
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) UPON DEPARTURE THE CREW NOTICED THE PLANE WAS NOT PRESSURIZING BASED ON THE CABIN ALTITUDE INDICATOR. THEY RESET THE ECS SWITCH WITH NO RESULTS. LEVELED OFF AND RESET THE SWITCH AGAIN AND CHECKED THE SELECTOR. THE ECS STILL DID NOT COME ON AND THERE WAS NO AIR FLOW THROUGH THE VENTS. ALL OTHER SYSTEMS WERE CHECKED AND FUNCTIONING NORMALLY AND THERE WAS NO CAWS INDICATOR. RETURNED TO BASE WITHOUT INCIDENT. MAINTENANCE FOUND A BROKEN WIRE FOR THE ECS FIREWALL SHUT OFF VALVE WITHIN THE WIRE BUNDLE ON THE RH SIDE OF THE ENGINE. THE WIRE BRAKE WAS APPROXIMATLY 4 INCHES FROM THE CANNON PLUG AND WITHIN A BUNDLE OF WIRE OF ROUGHLY 50 WIRES OF VERYING SIZE. THE WIRE BUNDLE IS SECURED VIA TIE WRAPS AND THE BRAKE WAS FOUND BETWEEN THESE TIE WRAPS. THE INSULATION WAS UNDAMAGED HOWEVER THE INTERNAL WIRE HAD BECOME BROKEN AND CAUSED AN OPEN CURCUIT PREVENTING THE OPERATION OF THE SHUT OFF VALVE. THERE WAS A SPLICE REPAIR MADE EARLIER TO THIS WIRE WHERE THE INSULATION HAD AN OPENING. A LIGHT PULL ON THE WIRE WAS ABLE TO REMOVE THE COPPER WIRE FROM THE INSULATION LEAVING BARE WIRE FROM THE REPAIR SPLICE OF APPROXIMATLY 4 INCHES IN LENGHT AND EMPTY INSULATION ON THE OTHER OF THE SAME LENGHT. THERE IS OPPERTUNITY FOR SHORTING WIRES AND FIRE HAZARD. THE SMALL WIRE SIZE MAY BE A CONTRIBUTING FACTOR.