Service difficulty report · Gearbox · Bell 206L1

Difficulty date
May 7, 2013
Submitted
September 14, 2015
Operation
General aviation
Make and model
Bell 206L1
Part
Gearbox
Part number
206040402105FM1
Condition
Seized
Location
Tail Rotor
Part time
17,834 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) AFTER THE INSTALLATION OF TAIL ROTOR GEARBOX AND TAIL ROTOR HUB AND BLADE ASSEMBLY AT GROUND RUN LASTING 5 MINUTES WAS BEING PERFORMED TO LEAK CHECK AND BALANCE TAIL ROTOR. APPROXIMATELY 10 SECONDS AFTER PILOT ROLLED THROTTLE BACK TO IDLE A LOUD NOISE WAS HEARD WITH SLIGHT YAW FOLLOWED BY SKID GEAR SETTLING DESCRIBED SIMILAR TO WHEN ADDING FUEL SKIDS SQUAT. ACFT WAS IMMEDIATELY SHUTDOWN AND DAMAGE WAS NOTICED ON TAIL ROTOR DRIVESHAFT COVER FORWARD OF HORIZONTAL STABILIZER. THE REMOVAL OF DRIVESHAFT COVER REVEALED 2ND TAIL BOOM MOUNTED SHAFT WAS FOUND SHEARED. AIR EVAC SUSPECTS TAIL GEARBOX AS ROOT CAUSE. TAIL ROTOR GEARBOX OIL FILLER CAP WAS REMOVED TO INSPECT INTERNALLY FINDING 3 GEAR TEETH WITH UNUSUAL WEAR MARKS. NO METAL DEBRIS WAS FOUND ON CHIP DETECTOR AND GEARBOX WAS SERVICED WITH OIL UPON ARRIVAL. THE PARTS WILL BE SENT TO ABLE ENGINEERING FOR EVALUATION.

More about the Bell 206L-1