Service difficulty report · Check Valve · Boeing 767223

Difficulty date
September 19, 2013
Submitted
September 14, 2015
Operation
General aviation
Make and model
Boeing 767223
Aircraft time
77,639 hours
Engine
Ge CF680A
Part
Check Valve
Part number
77385619
Condition
Malfunctioned
Location
Engine
Stage of operation
CL
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) AFTER TAKE-OFF AND DURING THE CLIMB OUT, FLIGHT CREW NOTIFIED MAINTENANCE CONTROL THAT AT 1000 FT THEY HAD AUTO-THROTTLE DISCONNECT AND RT ENGINE OVERHEAT EICAS MESSAGE APPEARED. THE FLIGHT CREW PERFORMED THE RUN CHECKLIST, AND THE RT ENGINE OVERHEAT MESSAGE WENT OUT AT 60 PERCENT N1 AND AT THE SAME TIME THE AUTO-THROTTLE BEGAN WORKING AGAIN. WITH POWER OUTPUT RESTRICTED TO 60 PERCENT N1 THE FLIGHT CREW ELECTED TO RETURN TO THE AIRPORT OF DEPARTURE. UPON ARRIVAL AT THE GATE, MAINTENANCE PERSONNEL OPENED THE RT ENGINE COWLS AND BEGAN TROUBLESHOOTING, AND FOUND THE INTERMEDIATE AIR SUPPLY PRESSURE CHECK VALVE ASSY WITH THE RETAINING RING SEPARATED FROM THE VALVE BODY. THE RETAINING RING WAS SUPPORTED BY SEVERAL SPOT WELDS, WHICH WERE ALL NOTED TO BE BROKEN. THE RT ENGINE INTERMEDIATE CHECK VALVE ASSY WAS REPLACED WITH A SERVICEABLE UNIT AND THE ACFT WAS RELEASED FOR SERVICE.