Service difficulty report · Riser · Diamon DA20C1

Difficulty date
February 21, 2014
Submitted
September 14, 2015
Operation
General aviation
Make and model
Diamon DA20C1
Aircraft time
4,981 hours
Engine
Cont IO240B
Propeller
Snsnch W69EK63
Part
Riser
Part number
DCOO15B
Condition
Cracked
Location
Exhaust
Stage of operation
CR
How discovered
9
Nature of condition
B
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) PILOTS REPORTED A STRONG SMELL OF EXHAUST IN THE COCKPIT. MAINTENANCE FOUND THAT THE NR 2 CYLINDER EXHAUST RISER WAS CRACKED .333 OF THE WAY AROUND THE FLANGE. THE NR 3 CYLINDER EXHAUST RISER WAS CRACKED COMPLETELY AND SEPARATED FORM THE FLANGE. THERE WAS A FAIR AMOUNT OF EXHAUST AROUND THE INSIDE OF THE COWLING. THE ACFT WAS 20 HOURS OUT OF INSPECTION WHERE THE EXHAUST SYS WOULD HAVE BEEN INSPECTED. THE CRACK ON THE NR 2 RISER WOULD NOT HAVE BEEN EASY TO SEE DUE TO THE PLACE WHERE IT WAS CRACKED. IT IS NOT KNOWN HOW MANY HOURS WERE ON EITHER RISER. THE EXHAUST SYS IS REMOVED FROM THE ACFT EVERY 300 HRS FOR A DETAIL INSPECTION. THE LAST DETAIL INSPECTION WAS 240 HOURS PREVIOUSLY.

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