Service difficulty report · Coupling · Bombdr DHC8400

Difficulty date
July 7, 2014
Submitted
March 12, 2015
Operation
General aviation
Make and model
Bombdr DHC8400
Engine
Pwc PW150A
Part
Coupling
Part number
B0305080A16
Condition
Damaged
Location
Fuel System
Part time
5,946 hours
Stage of operation
NR
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DUE TRO THE FINDINGS ON AIRCRAFT 4127 THE OPERATOR CHOSE TO INSPECT AIRCRAFT MSN 4350, THE OPERATOR FOUND SEVERAL FUEL PIPES & FUEL COMPONENTS IN ENGINE FUEL FEED SYSTEM WITH SIGNS OF CHAFING ON THE FERRULE ENDS OF THESE COMPONENTS. THE OPERATOR HAS ALSO REPORTED SOME OF THIS DAMAGE APPEARS TO HAVE SIGNS OF ARCING (BLACK DISCOLORATION). THIS DAMAGE OF THE PIPES AND SOME OF THE FUEL TANK COMPONENTS SUCH AS ENGINE FUEL FEED EJECTOR AND AC FUEL BOOST PUMP IS THOUGHT TO BE CAUSED BY THE HYDRAFLOW COUPLINGS PN B0305080A12/16/20 WEARING ON THE FERRULES END OF THE COMPONENTS THAT ATTACHES THE PIPES/COMPONENTS TOGETHER. BOMBARDIER IS CURRENTLY REVIEWING THE DATA AND AN INVESTIGATION IS ONGOING FOR ROOT CAUSE. ENGINEERING IS ALSO CONDUCTING AN INVESTIGATION TO DETERMINE IF THE AREAS OF DISCOLORATION (OPERATOR CALLS IT ARCING) ARE DUE TO FRETTING/WEAR OR POTENTIAL LIGHTNING STRIKE ISSUES. SEE ATTACHED LIST OF PARTS THAT WERE FOUND WITH THIS DAMAGE BY THE HYDRAFLOW COUPLINGS. THERE IS ALSO A PRESENTATION BY THE OPERATOR OF THEIR FINDINGS OF THE COMPONENTS AS THEY FOUND THIS DAMAGE ON THE AIRCRAFT. ALL DAMAGED COMPONENTS HAVE BEEN REPLACED WITH NEW PARTS. BOMBARDIER HAS ASKED THE OPERATOR TO SEND ALL DAMAGED PARTS BACK TO THEM FOR INVESTIGATION AND ANALYSIS. (