Service difficulty report · Camshaft · Bbavia 7ECA

Difficulty date
August 12, 2014
Submitted
March 12, 2015
Operation
General aviation
Make and model
Bbavia 7ECA
Aircraft time
5,181 hours
Engine
Lyc O235K2C
Propeller
Snsnch 72CK
Part
Camshaft
Condition
Worn
Location
Engine
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) LYCOMING FACTORY OVERHAULED ENGINE INSTALLED DEC. 2009. FIRST NOTICED METAL DURING INSPECTION ON MAY 2013 AT ENGINE TIME OF 353.6. IT WAS DETERMINED THAT THE AMOUNT OF METAL WAS MINIMAL OVER THE NEXT INSPECTION TIMES UNTIL AT ABOUT 585 HRS. ENG TT. A PRECAUTIONARY OIL PRESSURE SCREEN CHECK WAS DONE AFTER ANOTHER 20 HOURS OF OPERATION. THE AMOUNT OF METAL FOUND WARRANTED FURTHER INVESTIGATION.NO. 3 CYLINDER ALSO WAS CAUSING A CONCERN. NR 3 CYLINDER WAS REMOVED. FARTHEST AFT CAM LOBE AND CAM FOLLOWER HAD A SIGNIFICANT AMOUNT OF WEAR. AIRCRAFT WAS GROUNDED. POSSIBLE FACTORS...AIRCRAFT IS USED FOR AEROBATIC TRAINING AND AT TIMES THE OIL LEVEL WAS FLOWN WITH 4 LITRES BEFORE FLIGHT.TOTAL OIL CAPACITY IS 6 LITRES.