Service difficulty report · Packing · Bombdr DHC8400

Difficulty date
August 23, 2014
Submitted
March 12, 2015
Operation
General aviation
Make and model
Bombdr DHC8400
Aircraft time
5,545 hours
Engine
Pwc PW150A
Part
Packing
Part number
82910032101
Condition
Leaking
Location
Hyd System
Stage of operation
NR
How discovered
9
Nature of condition
K
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) FOUND ALTERNATE NOSE LANDING GEAR EXTENSION RESERVOIR TO BE LEAKING FROM DIPSTICK TUBE AND THE RESERVOIR LID. WE WERE ABLE TO DUPLICATE THE LEAKAGE BY SIMULATING INFLIGHT AIRFLOW ACROSS THE RESERVOIR VENT OUTLET ON THE FUSELAGE SKIN WITH SHOP AIR. THIS WOULD CAUSE PRESSURIZATION OF AND SPLASHING WITHIN THE RESERVOIR AND THE HYDRAULIC FLUID WOULD LEAK FROM THE MATING FACE BETWEEN THE DIPSTICK TUBE AND THE RESERVOIR LID. HISTORY HAS SHOWN THAT THE WITH THE RESERVOIR PROPERLY SERVICED, THIS PRESSURIZATION WILL CAUSE THE HYD FLUID TO LEAK AS DESCRIBED UNTIL IT REACHES A LEVEL WITHIN THE RESERVOIR THAT IS NOT SUFFICIENT ENOUGH TO SPLASH UP TO THE LID AND THUS THE LEAK WOULD STOP. THIS LEVEL IS BELOW THE SAFE LEVEL MARKED ON THE DIPSTICK. THIS SIMULATION SHOWS WHY THE LEAKAGE COULDNÏ¿½T BE DUPLICATED ON THE GROUND IN PREVIOUS EVENT TROUBLESHOOTING. REFERENCING SB 84-29-34 THE DIPSTICK TUBE AND PACKING ARE CORRECTLY INSTALLED AND APPEARED TO FIT TIGHT TO THE LID. SUSPECT O-RING ITEM 67 P/N NAS1611-016 IS TOO SMALL A DIAMETER. DIP STICK TUBE ADAPTER ASSEMBLY SEALED WITH PRC BETWEEN PLATES AND NEW O-RING INSTALLED. RESERVOIR WAS THEN SERVICED AND SUBSEQUENT AIRFLOW SIMULATION TEST RESULTED IN NO FURTHER HYDRAULIC FLUID LEAKAGE BEING NOTED.