Service difficulty report · Pushrod · Piper PA28181

Difficulty date
September 10, 2014
Submitted
March 12, 2015
Operation
General aviation
Make and model
Piper PA28181
Aircraft time
6,807 hours
Engine
Lyc O360A4M
Part
Pushrod
Condition
Damaged
Location
Engine
Part time
565 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) CUSTOMER REPORTED HAVING TRACE OF METAL IN FILTER. CYLINDERS WERE REMOVED FROM ENGINE AND EXTREME WEAR WAS FOUND ON THE PUSHROD ENDS AND THE ROCKER ARM SOCKETS WERE THE PUSHROD TOUCHES THE ROCKER ARM. THIS WEAR SEEMS TO BE A DESIGN FLAW ON LYCOMINGS NEW STYLE ROLLER TAPPET ENGINES. IT APPEARS THAT NOT ENOUGH LUBRICATING OIL IS REACHING THE TOP OF THE CYLINDERS WERE THE ROCKER ARMS ARE LOCATED. I HAVE SEEN THIS PROBLEM ON ANOTHER ROLLER TAPPET ENGINE BUT ASSUMED IT WAS A ONE TIME PROBLEM. (TC# 20140918017)

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