Service difficulty report · Wire Harness

Difficulty date
October 30, 2014
Submitted
March 12, 2015
Operation
General aviation
Engine
Pwa PW123
Part
Wire Harness
Part number
2P550
Condition
Damaged
Location
Engine
Part time
79 hours
Stage of operation
NR
How discovered
9
Nature of condition
N
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) WHILE CONDUCTING A GROUND RUN FOLLOWING MAINTENANCE, THE REDUCTION GEAR BOX CHIP DETECTOR INDICATION FLAGGED ON THE ENGINE CONDITION PANEL FOR THE RIGHT HAND ENGINE. DURING TROUBLESHOOTING IT WAS DISCOVERED THE ACTUAL DETECTOR THAT WAS FLAGGING WAS THE OIL TANK CHIP DETECTOR. MAINTENANCE REMOVED ENGINE CONDITION PANEL PLUG P1KD AND CHECKED CONTINUITY TO THE RGB CHIP DETECTOR PLUG AND IT INDICATED A SHORT. MAINTENANCE CARRIED OUT A CONTINUITY CHECK OF THE WIRING BY REMOVING CANNON PLUG 2P550 AND CHECKED FOR CONTINUITY TO PIN A OF P19EX AND PIN NN OF 2P550 WHICH INDICATED AN OPEN CIRCUIT, MAINTENANCE REMOVED THE MAIN OIL TANK CHIP DETECTOR AND CHECKED FOR CONTINUITY FROM PIN A OF P20EX TO PIN NN AND INDICATED CONTINUITY. IT WAS VERIFIED THROUGH THE CONTINUITY CHECK THAT PINS AA AND NN OF PLUG 2P550 WERE IN FACT REVERSED. MAINTENANCE COULD NOT SEE ANY WIRE IDENTIFICATION ON THE TWO WIRES TO CONFIRM IF THE WIRES WERE IDENTIFIED CORRECTLY. SEE WIRING DIAGRAM MANUAL CHAPTER 31-63-00. THIS PROBLEM HAS EXISTED SINCE THE AIRCRAFT WAS MANUFACTURED. IT WAS OUR MAINTENANCE DEPARTMENTS FIRST TIME DOING THIS CHECK ON THIS AIRCRAFT. MAINTENANCE REPAIRED THE WIRING BY CORRECTING THE LOCATIONS OF THE PINS IN CANNON PLUG 2P550 AND THE CHIP DETECTORS WERE VERIFIED FOR CORRECT OPERATION.