Service difficulty report · Bolt · Diamon DA20C1

Difficulty date
January 1, 2015
Submitted
March 12, 2015
Operation
General aviation
Make and model
Diamon DA20C1
Aircraft time
5,989 hours
Part
Bolt
Part number
2224150001
Condition
Broken
Location
Alternator Pivot
Part time
1,630 hours
Stage of operation
NR
How discovered
O
Nature of condition
H
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE AIRCRAFT WAS SNAGGED FOR ALTERNATOR FAILURE DURING FLIGHT. INVESTIGATION FOUND THAT THE ALTERNATOR MOUNTING PIVOT BOLT BROKE HAD BROKEN. A NEW PIVOT BOLT AND MOUNTING BRACKET AND ALTERNATOR WERE INSTALLED. THE ENGINE WAS REPLACED 129.1 HOURS PRIOR TO FAILURE. DURING ENGINE REPLACEMENT THE ALTERNATOR AND MOUNTING SYSTEM WAS INSTALLED IAW DIAMOND BULLETIN DAC1-24-04 REV 3. RECORDS INDICATE THE BOLT HAD 1630.4 HOURS TIME IN SERVICE AND THE PREVIOUS BOLT WAS IN SERVICE 641.6 HOURS. THIS IS A SEMI COMMON TYPE OF FAILURE WITH THIS INSTALLATION. IT APPEARS THAT THE BOLT IS SLIGHTLY TOO LONG FOR THE INSTALLATION AND WHEN TORQUED, THE BOLT SHANKS OUT JUST AS TORQUE IS REACHED, THEREFORE IT APPEARS TO BE PROPERLY TORQUED.

More about the Diamon DA20-C1