Service difficulty report · Spacer · Grob G120A

Difficulty date
May 26, 2015
Submitted
August 5, 2015
Operation
General aviation
Make and model
Grob G120A
Aircraft time
4,234 hours
Engine
Lyc AEIO540D4D5
Part
Spacer
Part number
115C520503
Condition
Defective
Location
Nlg
Component
Wheel · Grob · 115C5205
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
D

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) AS ACFT STARTED TO TAXI, RUBBING NOISES HEARD FROM COCKPIT & TAXI WAS ABORTED. FOUND THE NOSE WHEEL TILTED OVER, RUBBING ON THE FORK ASSEMBLY. WHEEL & FORK ASSEMBLY WERE REPLACED. ENG & GEAR MOUNT INSPECTED, NO FURTHER DEFECTS FOUND. ACFT RETURNED TO SERVICE. INVESTIGATION OF THE WHEEL ASSEMBLY SHOWED THAT THE INNER LIP OF THE LT BEARING RACE HAD SEPARATED FROM THE RIM HALF. THIS RESULTED IN THE WHEEL TILTING OVER & RUBBING ON THE FORK ASSEMBLY. FURTHER INVESTIGATION SHOWED THAT THE SPACER, ITEM 40 IN IPC ATTACHMENT, HAS ONE END THAT IS NOT CUT SQUARE THUS POSSIBLY ADDING EXTRA LOAD TO SIT ON A SMALL SECTION OF THE INNER RACE RATHER THAN SPREADING THE LOAD OUT UNIFORMLY AGAINST THE WHOLE BEARING RACE. THE BEARINGS ON BOTH SIDES OF THE WHEEL ASSEMBLY SEEM NORMAL BY FEEL, BUT HAVE NOT BEEN TORN APART TO INSPECT AS THEY ARE SEALED BEARINGS. THE WHEEL BEARINGS HAD BEEN REPLACED IN AUGUST OF 2014 BUT NO ANOMALIES HAD BEEN FOUND AT THAT MX ACTION. IT IS UNKNOWN IF THE SPACER WAS IMPROPERLY MADE AT THE FACTORY OR IN THE FIELD. HOWEVER IT APPEARS TO HAVE BEEN FILLED OR SANDED AT THE ONE END. THE MX CREW HAS BEEN NOTIFIED THAT THIS SPACER IS OF CRITICAL LENGTH & SHAPE & SHOULD NOT BE TAMPERED WITH.

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