Service difficulty report · Wire Harness · Dhav DHC8301

Difficulty date
June 16, 2015
Submitted
August 5, 2015
Operation
General aviation
Make and model
Dhav DHC8301
Part
Wire Harness
Condition
Damaged
Location
Emergency Lights
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING AVIONICS SHOP REPAIRS, QTY 3 OF THESE DASH 8-300 ACFT EMER LIGHT CONTROL BOXES, ALL HAD THE SAME FAULT FINDINGS. THE DIODES INSIDE WERE EXCESSIVELY HOT & CAUSED PC BOARD OVERHEAT DAMAGE RESULTING IN THE SOLDERS TO CRACK. PLEASE SEE PICTURES ATTACHED. THE DEFECT DESCRIPTIONS WHILE IN THE ACFT IN OPERATION WERE ALL INTERMITTENT BUT SIMILAR. SUCH AS, INTERMITTENT OUTPUT ON PIN G, CAUSES THE EMER LIGHT TO COME ON WHILE SWITCH IS STILL IN ARM POSITION. ANOTHER DEFECT RECORDED AS FAIL ON INSTALL, FAILED IN ARM POSITION. LASTLY, ALL LIGHTS TURN ON AS SOON AS FLIGHT DECK SWITCH IS SELECTED. REPAIRS TO ALL 3 BOXES WERE THE SAME. FAULT CONFIRMED, SOLDERED DRY SOLDER JOINTS OF CR 1, CR 8, CR 5, CR 6 & K1 BECAUSE OF EXCESSIVE HEAT CAUSING INTERMITTENCY. UNIT REPAIRED & TESTED. UNIT SERVICEABLE.