Service difficulty report · Retainer · Dhav DHC2MKI

Difficulty date
August 12, 2015
Submitted
April 22, 2016
Operation
General aviation
Make and model
Dhav DHC2MKI
Aircraft time
12,279 hours
Engine
Pwa R98539A
Part
Retainer
Part number
C2PT191A
Condition
Damaged
Location
Fuel Cell
Stage of operation
NR
How discovered
O
Nature of condition
K, B
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING MAINTENANCE THERE WAS EVIDENCE THE UPPER TANK COVER GASKETS P/N C2PT529-27 WERE LEAKING. THIS AIRCRAFT HAS MOD 2/1376 INSTALLED TO INTRODUCE RUBBER FUEL TANK LINERS. THE GASKETS WERE REPLACED AND THE TANK FILLED WITH FUEL. THE TANK STILL LEAKED BETWEEN THE RUBBER LINER AND THE ALUMINUM TANK ASSY. FUEL LUBE WAS APPLIED TO SURFACES OF GASKET AND THE COVER PLATE FASTENERS RETORQUED, AND LEAK WAS STILL EVIDENT. BLADDER WAS REMOVED FROM TANK AND NO LEAKS FOUND. UPON FURTHER INVESTIGATION, IT WAS FOUND THE FUEL WAS LEAKING FROM BETWEEN THE TANK LINER AND THE ALUMINUM TANK HOUSING WHERE THERE IS A SMALL GAP BETWEEN THE ENDS OF THE 2 HALVES OF THE RETAINER RINGS P/N C2PT191A. THE LEAK WAS STOPPED BY APPLYING PR1422 SEALANT TO THE UPPER SURFACE OF THE FUEL BLADDER WHERE IT CONTACTS THE ALUMINUM TANK DIRECTLY BELOW THE SPLITS IN THE RETAINER RING HALVES.