Service difficulty report · Contact · Piper PA23250

Difficulty date
November 30, 2015
Submitted
April 22, 2016
Operation
General aviation
Make and model
Piper PA23250
Aircraft time
7,513 hours
Engine
Lyc O540A1D5
Propeller
Hartzl HCA2VK2
Part
Contact
Part number
10382584
Condition
Deformed
Location
Magneto
Stage of operation
TX
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) LEFT ENGINE WOULD NOT START. TROUBLESHOOTING REVEALED WEAK OCCASIONAL SPARK TO SPARK PLUGS FROM LT MAGNETO. INSPECTION OF MAGNETO REVEALED RETARD CONTACT ASSEMBLY FAULTY. 1 OF THE 2 CONTACTS HAS SEPARATED FROM ITS ARM AND WAS LODGED AGAINST THE OTHER CONTACT. FURTHER INSPECTION OF THE FAULTY CONTACT ASSY REVEALED THE CONTACT IS RIVETED TO THE ARM DURING MFG. CLOSER EXAMINATION REVEALED THE CONTACT ARM WAS DEFORMED AROUND THE HOLE THE RIVET SIDE OF THE CONTACT PASSES THROUGH. IT APPEARS THE RIVETING PROCESS WAS FAULTY, LEADING TO THE FAILURE OF THE CONTACT TO STAY SECURED TO THE ARM. WHEN NEW RETARD CONTACT ASSY WAS INSTALLED AND TIMING CARRIED OUT, MAGNETO PRODUCED PROPER SPARK AND ENGINE STARTED NORMALLY.

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