Service difficulty report · Diode · Ayres S2RT34RESTD

Difficulty date
May 25, 2019
Submitted
August 17, 2020
Operation
General aviation
Make and model
Ayres S2RT34RESTD
Aircraft time
4,365 hours
Part
Diode
Part number
9043T190
Condition
Shorted
Location
Master Switch
Part time
4,266 hours
Stage of operation
CR
How discovered
O
Nature of condition
B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) A `BURNT ELECTRICAL` SMELL WAS PERCEIVED THEN SMOKE WAS NOTICED IN THE COCKPIT. AS A PRECAUTION, THE GENERATOR WAS SELECTED OFF. WITHIN A MINUTE, THE SMOKE DISSIPATED AND AIRCRAFT LANDED SAFELY. THE BATTERY WOULD NOT TURN OFF HAD TO BE DISCONNECTED TO REMOVE POWER FROM THE AIRCRAFT. INSPECTION REVEALED THAT THE GROUND WIRE, AS WELL AS THE MASTER RELAY DIODES, FROM THE MASTER SWITCH TO THE MASTER RELAY HAD MELTED AND DAMAGED ADJACENT WIRING IN ITS BUNDLE. WE BELIEVE THAT THE MASTER RELAY SUPPRESSION DIODE SHORTED CAUSING A DIRECT PATH TO GROUND FOR THE POWER SUPPLY. THIS CAUSED THE WIRE TO HEAT UP AND MELT ITS COVERING WHICH CAUSED THE SMOKE. IT WAS ALSO THE CAUSE FOR NOT BEING ABLE TO POWER DOWN THE MASTER RELAY. (TC# 20190605005)