Service difficulty report · Output Shaft · Bell 206BELL

Difficulty date
January 13, 1997
Submitted
March 26, 2000
Operation
General aviation
Make and model
Bell 206BELL
Part
Output Shaft
Part number
2060404077
Condition
Worn
Location
T/R Gr Box
Part time
2,085 hours
Component
Bell · 206040400005
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) UPON DISASSEMBLY OF T/R GEARBOX FOR MIDLIFE INSPECTION, THE SEAL JOURNAL AREA OF THE OUTPUT SHAFT WAS FOUND TO BE SEVERELY WORN TO A DEPTH OF 0.20 INCHES IN A V-SHAPED UNDERCUT FOR THE ENTIRE CIRCUMFERENCE OF THE SHAFT. THIS WORN AREA IS DIRECTLY ADJACENT TO THE OUTPUT SEAL LOCATION ON THE OUTPUT CAP OF THE GEARBOX. BEFORE DISASSEMBLY, THE GEARBOX RUN-OUT WAS CHECKED AND FOUND WITHIN LIMITS AND NO LEAKAGE WAS EVIDENT FROM THE OUTPUT SEAL AREA. HOWEVER, THE INTERIOR OF THE GEARBOX WAS COATED IN A FINE PASTE AS WERE ALL THE RELATED INTERNAL PARTS.