Service difficulty report · Towershaft

Difficulty date
March 31, 1997
Submitted
March 26, 2000
Operation
General aviation
Engine
Pwa PW118
Part
Towershaft
Part number
311196801
Condition
Fractured
Location
Spiral Bevl Gear
Part time
16,633 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE ENGINE WAS SENT FOR REPAIR AFTER THE OPERATOR REPORTED A FAILED TOWERSHAFT. DISASSEMBLY CONFIRMED THE TOWERSHAFT HAD FRACTURED IN TWO PLACES, BELOW THE UPPER SPIRAL BEVEL GEARSHAFT. EXAMINATION OF THE TWO FRACTURE SURFACES SHOWS THAT THE UPPER FAILURE APPEARS TO BE COMPLETELY FATIGUE WHILE THE LOWER FAILURE WAS BATTERED. IT IS CONCLUDED THAT THE UPPER FAILURE OCCURRED FIRST ALLOWING MISMATCH OF THE GEARS WHICH CAUSED THE EXCESSIVE SIDE LOADS, THE BEARING FAILURE AND FINALLY THE SHEARING OF THE SHAFT AT THE LOWER LOCATION.