Service difficulty report · Input Pinion · Dhav DHC8*

Difficulty date
September 26, 1997
Submitted
March 26, 2000
Operation
General aviation
Make and model
Dhav DHC8*
Engine
Pwa PW120A
Part
Input Pinion
Part number
312005001
Condition
Spalled
Location
Reduction Gearbx
Part time
7,394 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) RGB SENT FOR INVEST. AFTER A SPALLED INPUT PINION WAS FOUND DURING A BORESCOPE INSP FOLLOWING AN OVERTORQUE OF 170 PCT.DAMAGE CONFIRMED TO- INPUT PINION TEETH,THIS WAS ACCOMPANIED B Y FROSTING A SPALLING OF- TEETH OF BOTH 1ST STAGE HELICAL GEARS.3 NUTS FOUND LOOSE.2 KEYWASHERS FOUND CRACKED & BOTH LAYSHAFT NUTS WERE FINGER TIGHT.HEAVY IMPACT DAMAGE ALSO DISCOVERED ON #15 BEARING & S PALLING ON 1ST STAGE GEARS IS FAIRLY TYPICAL OF 1ST STAGE GEAR TOOTH DAMAGE EVEN IN RGB'S NOT EXPOSED TO HIGH TORQUENO IND. THAT DAMAGE WAS RELATED TO OVERTORQUELOOSE NUTS & CRACKED WASHERS ARE INDICATIVE OF LONG TERM VIBRATION PROBLEMS CAUSED BY LOOSE GEARS.P&W HAVE RELEASED A MOD TO-IR COMPONENTS WHICH INCORPORATE STIFFER G