Service difficulty report · Gear

Difficulty date
April 13, 1998
Submitted
March 26, 2000
Operation
General aviation
Engine
Pwa PW120
Part
Gear
Part number
310960701
Condition
Spalled
Location
Gearbox
Part time
16,588 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) REDUCTION GEARBOX (RGB) WAS SENT FOR INVESTIGATION AND REPAIR AFTER THE OPERATOR REPORTED THE RGB WAS MAKING METAL. THE RGB WAS DISASSEMBLED AND THE CAUSE OF THE METAL CONTAMINATION WAS FOUND TO BE THE SPALLING OF THE FIRST STAGE HELICAL GEARS. THE SPALLING PATTERN SEEN ON THE GEAR TEETH WAS TYPICAL OF EXCESSIVE WEAR. THIS WAS A VERY HIGH TIME RGB (16587.6 HOURS) SINCE NEW WITH NO OVERHAULS. CONSIDERING THE HIGH TIME, THIS APPEARS TO HAVE BEEN A PRIMARY FAILURE OF THE GEARS DUE TO NORMAL OPERATIONAL WEAR. PART TC: 18,399.