Service difficulty report · Pinion Gear

Difficulty date
January 12, 1999
Submitted
March 26, 2000
Operation
General aviation
Engine
Pwa PW123
Part
Pinion Gear
Part number
311657901
Condition
Spalled
Location
Gearbox
Part time
1,571 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE REDUCTION GEARBOX WAS SENT FOR INVESTIGATION AFTER METAL CONTAMINATION WAS FOUND. THE SOURCE OF THE METAL CONTAMINATION WAS A SPALLED 2ND STAGE PINION GEAR (RT). ALSO, EXHIBITING SIGNS OF DAMAGE IN SIMILAR LOCATIONS WAS THE OTHER 2ND STAGE PINION AND THE BULL GEAR. IT APPEARED THE TEETH OF THE 2ND STAGE GEARS DEVELOPED PITS ALONG THE LINES OF MAXIMUM FORCE AND THAT THIS PITTING DEVELOPED INTO FULL SPALL ON SOME TEETH. WHY THE GEARS FAILED AT SUCH A LOW TIME WAS NOT APPARENT. IT IS POSSIBLE THAT THE TOOTH HARDENING WAS NOT ADEQUATE.