Service difficulty report · Engine · Boeing 757224

Difficulty date
August 4, 2005
Submitted
August 5, 2005
Operation
Air carrier
Aircraft
N14106
Make and model
Boeing 757224
Aircraft serial
27296
Aircraft time
39,529 hours, 11,551 cycles
Engine
Rroyce RB211535E4
Engine time
35,221 hours, 9,039 cycles
Part
Engine
Condition
Failed
Location
Nr 2
Stage of operation
CR
How discovered
O
Nature of condition
E, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 2 ENGINE BEGAN TO VIBRATE AT LEVEL OFF AFTER DEPARTING LAX. A RETURN TO LAX WAS INITIATED AND ENG WAS SHUTDOWN ON APPROACH. THE ACFT LANDED WITHOUT INCIDENT. INITIAL EXAMINATION OF THE ENGINE REVEALED METAL IN THE TAILPIPE. THE NR 2 ENGINE WAS R & R IAW MM. LEAK AND OPS CHECKS WERE GOOD. ENGINEERING INVESTIGATION REVEALED FAILURE OF IPT LOCK PLATES. THE IP COUPLING HAD BECOME UNLOCKED CAUSING REARWARD MOVEMENT OF THE IPT SYSTEM RESULTING IN CONTACT WITH THE IPNGV SEAL CARRIER. THIS CONTACT TREPANNED AND RELEASED IPTB RETAINING PLATES THAT CAUSED DAMAGE TO IPT BLADE T/E. AND LED TO SUBSEQUENT DOWNSTREAM DAMAGE TO THE LP NGV'S AND BLADES.