Service difficulty report · Connector · Boeing 777224

Difficulty date
January 23, 2007
Submitted
January 24, 2007
Operation
Air carrier
Aircraft
N77006
Make and model
Boeing 777224
Aircraft serial
29476
Aircraft time
38,968 hours, 4,472 cycles
Part
Connector
Part number
280W00021
Condition
Burned
Location
Nr 1 Boost Pump
Stage of operation
IN
How discovered
O
Nature of condition
M
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 1 MAIN FUEL TANK FORWARD BOOST PUMP FOUND INOPERATIVE. PUMP WAS PLACARD INOPERATIVE. MX FOUND PUMP TO BE EXTREMELY HOT DURING TROUBLESHOOTING. CONNECTOR COULD NOT BE REMOVED & WIRING HAD MELTED OFF PUMP. APPROX 6 INCHES OF WIRING HARNESS WAS BURNED & CONNECTOR WAS BURNED. RELATED CIRCUIT BREAKER HAD NOT POPPED. BOOST PUMP CONNECTOR PINS BURNED. ARCING OF PINS HAS BEEN ADDRESSED IN BOEING SERVICE BULLETIN 777-28-0028. VENDOR TEARDOWN FOUND THAT THE PRIMARY CAUSE OF THE PIN FAILURE TO BE CONTAMINANT INGRESS/PRESENCE. CONTAMINANT COMBINED WITH FRETTING DAMAGE TO GOLD LAYER OF PINS RESULTS IN GALVANIC CORROSION DAMAGE BETWEEN THE PINS AND AIRCRAFT FEMALE SOCKETS.