Service difficulty report · Duct · Boeing 75733N

Difficulty date
September 11, 2019
Submitted
September 14, 2019
Operation
Air carrier
Aircraft
N77867
Make and model
Boeing 75733N
Aircraft serial
32592
Aircraft time
58,088 hours, 16,895 cycles
Part
Duct
Condition
Damaged
Location
Bleed Air Sys
Stage of operation
CR
How discovered
O
Nature of condition
J
Precautionary procedure
A, E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

1/2 L ENG OVHT EICAS AND MSG AND LIGHT CAME ON. ALL ENG PARAMETERS WERE NORMAL. PER CONVERSATION WITH THE CAPTAIN, THE OVERHEAT EICAS AND PEDESTAL LIGHT WAS ON ENGINE #2. PERFORMED VISUAL INSPECTION OF #2 ENGINE. NO OBVIOUS DEFECTS OF RUPTURED DUCTS, LINES, OR WIRING. PERFORMED PRESSURE TEST ON SENSE LINE FROM HP CONTROLLER TO HP VALVE, NO LEAKS NOTED ON LINE. ALSO PERFORMED PRESSURE TEST ON SENSE LINE FROM HP COMPRESSOR CASE TO FAN AIR VALVE, NO LEAKS NOTED ON LINE. REF AMM 36-00-23. OPENED #2 ENG COWLS, FAN AND REV, LOTO OF LE SLATS, REF AMM 27-81-00-042-001 AND REV DEACTIVATED. ALSO INSTALLED ALLUM FOIL WRAP AROUND DUCTS AND PNUE LINES ON #2 ENG. REACTIVATED LE SLATS PER AMM 78-31-00. RAN #2 ENG AT IDLE FOR 5 MINUTES, ALL PARAMETERS NORMAL. NO OVERHEAT LIGHTS OR MESSAGES NOTED. REMOVED ALUMINUM FOIL FROM WRAPPED LINES ON #2 ENGINE. CLOSED COWLS. DURING DETAILED INSPECTION, FOUND SMALL HOLE WITH CRACK PROTRUDING ON HIGH PRESSURE DUCT, DUCT IS ATTACHED TO HIGH PRESSURE SHUTOFF VALVE. HOLE IS ON AFT SIDE OF DUCT & APPROX 6 INCH UP FROM ENGINE CASE. OPENED FAN AND REVERSER COWLS AND LOTO LEADING EDGE AND T/R IAW AMM 27-81-00-042-001. REPLACED #2 ENG HIGH PRESSURE DUCT(HP6) AND DIFFUSER ASSY REF: 36-11-01. ROTABLE PARTS CHANGE WAS INDICATED - TT # 1231939 SN OFF 0089 DUCT, ENG INTER OFF 19-3611-9-9004 0089 ON 19-3611-9-9004 1010. PERFORMED HIGH PWR RUN IAW AMM 71-00-00-715-223-R03 & REF FIM 26-12-00-300-802C1. #2 ENG OVHT LIGHT CAME ON AT 5 AND 1/2 MINS IN TO HIG.

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