Service difficulty report · Motor · Boeing 737824

Difficulty date
July 17, 2023
Submitted
August 23, 2023
Operation
Air carrier
Aircraft
N25201
Make and model
Boeing 737824
Aircraft serial
28958
Aircraft time
66,634 hours, 24,900 cycles
Part
Motor
Part number
6355C000101
Part serial
4097
Condition
Faulty
Location
Zones 300
Part time
10,980 hours, 4,339 cycles
Stage of operation
CL
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

*THIS IS A SUPPLEMENTAL REPORT TO THE ORIGINAL REPORT, WITH THE SAME CONTROL NUMBER, CIRCULATED ON 07/19/2023*. STAB OUT OF TRIM ILLUMINATED IN FLIGHT UPDATED MAA CODE FIX USING VENDOR MAA SCREEN PLEASE CONTACT TOMC BEFORE COMMENCING ANY WORK. SEE IMAGE OF LAST LEG FAULTS. CHANNEL A SHOWED NO FAULTS. PERFOMED DFCS TEST 32 STAB TRIM, NO FAILURES NOTED CHANNEL A AND B. SUGGEST REPLACING STAB TRIM CUT OUT RELAY R384, STAB TRIM CTRL RELAY R64 AND STABILIZER TRIM MOTOR M1659. REPLACED RELAYS R64 AND R384. REF WDM 27-41-11 AND 22-13-11.SYSTEM TESTED GOOD. ITEM REPAIRED AND ACPD RII ON L/PS 5200676, 5201652 AND 5214034, REPLACED STM AND REPAIRED CONNTECTOR REF AMM TASK 27-41-71-400-801, OPS CHKD GOOD NO FAULTS NOTED. PARTS USED: 00-0609-3-0816,QTY :1. ACP'D INTERFACE INSPECTION AND VERIFIED REPLACEMENT UNIT WITH CORRECT PART NUMBER. REPLACED STABILIZER TRIM MOTOR STM REF AMM TASK 27-41-71-400-801, NEED TO CONNECT 2 ELECTRICAL CONNECTORS TO STM REF AMM 27-41-71 ITEM F "D" AFTER REPAIR OF CONNECTOR, AND TO ACP STABILIZER TRIM MOTOR TEST REF AMM TASK 27-41-71-700-801 MOTOR, STAB, HO OFF 29-2741-9-0011 4097 ON 29-2741-9-0011 4751 MOTOR, STAB, HO OFF 29-2741-9-0011 4097 ON 0000 PARTS USED: 1685475,QTY :1 ROTABLE PARTS CHANGE WAS INDICATED - TT # 1685475 SN OFF 4097 IPC REFERENCE # 27-41-71-01 ACP'D RII INSPECTION ON STAB TRIM MOTOR INSTALLATION, VERIFIED BOND RESISTANCE WITHIN LIMITED REF AMM 27-41-71 AND TESTED GOOD. REF AMM 27-41-71-700-801. REPAIRED CONNECTOR REF L/P 5201652 AND CONNECTED ELECTRICAL CONNECTORS TO STM, ELECTRICAL BONDING RESISTANCE WAS GOOD AFTER CLEANING MATING SURFACES OF THE STM AND THS REF AMM 27-41-71. ACPD OPS CHKS AND TESTED GOOD REF AMM TASK 27-41-71-700-801 ADD EMP:U110199,U152476. ALL MAINT COMPLETED AND FURTHER MAINTENANCE REQUIRED. INTERFACE INSPECTION OF REMOVED HORIZONTAL STAB TRIM MOTOR FOUND PIN 2 OF PLUG D381 SHOWN SIGN OF ARCING. NOTE: REF. SWPM 20-61-11 TRIED TO USE D381 PIN 11 AS UNUSED PIN TO REPLACE PIN 2, PER SWPM PIN 2 IS SPECIAL CONTACT SIZE 1614 & CANNOT BE USED, WILL REQUIRE NEW PIN PART # P-208575-S PER SWPM 20-61-11 PAGE 73. REPLACED D381 PIN 2 REF. SWPM 20-61-11. STAB TRIM TEST, S144 LIMIT SWITCH FAILED, REQUIRES ADJUSTMENT REF AMM 27-41-94. CHECKED SAFETY AND SECURITY ON LIMIT SWITCH S144 ADJUSTMENT SCREWS, VERIFIED TRAVEL WITHIN LIMITS. PERFORMED ADJUSTMENT OF S144 REF AMM 27-41-94, ALL TEST PASSED. ORIGINAL SUBMISSION DATE: 7/19/2023