Service difficulty report · Pump · Cirrus SR20

Difficulty date
November 6, 2015
Submitted
November 6, 2015
Operation
General aviation
Aircraft
N585PU
Make and model
Cirrus SR20
Aircraft serial
2045
Aircraft time
2,436 hours
Engine
Cont IO360ES
Engine time
716 hours
Propeller
Hartzl BHCJ2YF1
Part
Pump
Part number
64936874A4
Part serial
B15CA146R
Condition
Malfunctioned
Location
Fuel
Part time
147 hours
Stage of operation
IN
How discovered
9
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A CIRRUS PROGRESSIVE INSPECTION PROGRAM, PHASE 2 INSPECTION DISCOVERED ENGINE FUEL FLOW TO BE 13.8 GALLONS PER HOUR. THIS ACFT HAD BEEN FLOWN AN UNDERMINED NUMBER OF FLIGHTS WITH THE FUEL FLOW LOW. THIS RESULTED IN STUCK EXHAUST VALVES IN CYLINDERS NR 1-3-4-5 WHICH REQUIRED REPLACEMENT WITH SERVICEABLE CYLINDERS. IN THIS CASE WE WERE NOT ABLE TO ADJUST THE FUEL FLOW TO WITHIN LIMITS IAW CMI SID97-3F. PUMP WAS REPLACED. ESTABLISHED AN OPERATIONAL MINIMUM FUEL FLOW OF 16.0 GALLONS IAW HOUR DUE TO OUR EXPERIENCE WITH THESE ENGINE DRIVEN FUEL PUMP ANEROID FAILURES. WHEN THE ALTITUDE COMPENSATING ANEROID FAILS IN THE FUEL PUMP, THE FUEL FLOW WILL DROP FROM THE NORMAL 16.5 TO 17.5 GALLONS IAW HOUR TO THE 12 TO 14 GALLONS PER HOUR RANGE. EXTENDED OPERATIONS WITH LOW FUEL FLOW CAN LEAD TO ENGINE DAMAGE BASED ON OUR OPERATING EXPERIENCE.

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