Service difficulty report · Bracket · Hughes 369D

Difficulty date
January 18, 2002
Submitted
February 13, 2002
Operation
Air carrier
Aircraft
N502CH
Make and model
Hughes 369D
Aircraft serial
180252D
Engine
Allsn 250C20
Part
Bracket
Part number
369A75058
Condition
Cracked
Location
Tail Rotor
Part time
14,288 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

LT TORQUE PEDAL BRACKET FAILED PRIOR TO ENG START ON GROUND. FAILED BRKT ASSY WAS SENT TO LOCAL LAB FOR FRACTOGRAPHIC EXAMINATION. -7 (RT) BRACKET FROM SAME HELICOPTER AND BOTH -8 AND -7 BRACKETS FROM SECOND HELICOPTER WERE REMOVED FOR VISUAL AND NDT INSP. EVIDENCE OF FATIGUE CRACK IN A RADIUS AT UPR LT (PILOTS LT SIDE) MTG FLANGE. FATIGUE CRACKS INCREASE TO A LENGTH OF APPROX. .1250 TO .1875 INCH PRIOR TO FINAL OVERLOAD, SUGGEST A HIGH CYCLIC STRESS MAGNITUDE AND A LOW NUMBER OF STRESS CYCLES TO FAILURE. 3 OF THE 4 MTG FLANGES HAD BROKEN OFF. CRACK THROUGH UPPER LT MTG FLANGE EXHIBITED. FRACTURE OCCURED AT AN INSIDE CORNER. THE TOTAL TIME OF THE SECOND HELI WAS 13,854.