Service difficulty report · Sun Gear · Boeing 1072

Difficulty date
April 20, 2012
Submitted
April 23, 2012
Operation
Air carrier
Aircraft
N6674D
Make and model
Boeing 1072
Aircraft serial
4
Aircraft time
71,191 hours
Part
Sun Gear
Part number
107D22568
Part serial
XL239
Condition
Cracked
Location
Transmission
Part time
37,726 hours
Component
Transmission · Boeing
Component part number
107D201034
Stage of operation
IN
How discovered
E
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING POWER CHECKS, PILOTS REPORTED HEARING A LOUD "BANG" FROM THE REAR OF THE ACFT. AFTER SHUTDOWN, INSP AND RESTART, IT WAS NOTED THAT BOTH GENERATORS WERE OFFLINE. BOTH GENERATORS WERE FOUND TO HAVE SHEARED AT THE INPUT INTO THE AFT TRANSMISSION. AS A PRECAUTION, THE AFT TRANSMISSION WAS RETURNED TO THE SHOP FOR FURTHER EVALUATION. UPON EVALUATION AN EDDY CURRENT INSP INDICATED CRACKS IN THE ROOT AREA OF THE SUN GEAR. X-RAY INSP DID NOT OBTAIN ANY CRACK INDICATIONS. THE SUDDEN STOPPAGE OF THE AFT TRANSMISSION, DUE TO THE CLUTCH HANG-UP AND RESULTING SHEARED GENERATORS IS BELIEVED TO BE THE CAUSE OF THIS FAILURE.