Service difficulty report · Distributor Blk · Cessna 402B

Difficulty date
April 20, 2021
Submitted
April 20, 2021
Operation
Air carrier
Aircraft
N87CG
Make and model
Cessna 402B
Aircraft serial
402B0883
Aircraft time
13,151 hours
Engine
Cont TSIO520EB
Engine time
4,805 hours
Part
Distributor Blk
Condition
Corroded
Location
Magneto
Component
Magneto · Slick
Component part number
6320
Stage of operation
TO
How discovered
O
Nature of condition
R
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RH MAGNETO ON RH ENGINE RAN ROUGH DURING PREFLIGHT RUNUP. ENGINE CLEARED UP AFTER LEANING MIXTURE FOR 2 MINUTES. TAXIED TO RUNWAY. DURING TAKEOFF RUN THE ENGINE WAS UNABLE TO PRODUCE SAME TAKEOFF POWER AS LH ENGINE, SO PIC ABORTED TAKEOFF. HE DID ANOTHER RUNUP ONCE EXITING THE ACTIVE RUNWAY. HE WAS NOT ABLE TO CLEAR UP THE ENGINE ISSUE THIS TIME. HE CALLED COMPANY MAINTENANCE AND DESCRIBED ISSUE. DOM/MECHANIC VERIFIED MAGNETO WAS RUNNING ROUGH BY PERFORMING ANOTHER RUNUP. REMOVED MAGNETO LEAD HARNESS AND FOUND LIGHT CORROSION AND MOISTURE ON THE DISTRIBUTOR BLOCK AND SPRINGS ON LEAD HARNESS. MECHANIC CLEANED LEAD HARNESS AND INSTALLED OVERHAULED MAGNETO OF SAME MODEL AS REMOVED AND TIMED TO ENGINE. PERFORMED ANOTHER RUNUP AND MAGNETO DROP WITHIN LIMITS, THUS OPS CHECK OK. FOUND THAT ISSUE WAS DUE TO MOISTURE CAUSING CORROSION ON DISTRIBUTOR BLOCK AND WAS NOT AN ACTUAL FAILURE OF THE MAGNETO ITSELF. THIS AIRCRAFT OPERATES IN ALL WEATHER CONDITIONS FREQUENTLY (INCLUDING RAIN AND SNOW). IT ALSO IS NOT HANGARED MOST NIGHTS WHEN AWAY FROM HOME BASE (AT LEAST 5 TIMES PER WEEK). WE HAVE DECIDED TO INCREASE OUR INSPECTION INTERVALS MORE FREQUENT THAN THE CHAMPION/SLICK SERVICE BULLETIN (SB1-86C) STATES OF EVERY 500 HOURS IN SERVICE.

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