Service difficulty report · Nozzle · Piper PA32301

Difficulty date
April 4, 2013
Submitted
September 5, 2013
Operation
General aviation
Aircraft
N8374T
Make and model
Piper PA32301
Aircraft serial
328106058
Aircraft time
13,379 hours
Engine
Lyc IO540K1G5
Engine time
5,379 hours
Part
Nozzle
Part number
73772
Condition
Missing
Location
Piston
Stage of operation
CR
How discovered
O
Nature of condition
E, Y
Precautionary procedure
B

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CRUISE FLIGHT, A LOUD NOISE WAS HEARD COMING FROM THE ENGINE COMPARTMENT. FOLLOWED BY AN AIRFRAME VIBRATION, WHICH WAS FOLLOWED BY AN ENGINE SHUT DOWN. AFTER LANDING A LARGE HOLE WAS FOUND IN THE ENGINE CRANKCASE ABOVE THE NR 5 CYLINDER. DURING THE TEARDOWN INSPECTION, IT WAS NOTED THAT THE PISTON COOLING NOZZLE ASSEMBLIES HAD NOT BEEN INSTALLED. IT APPEARS THAT SOMETIME DURING THE ASSY OF THE ENGINE, A STD-1339, PLUG WAS INSTALLED INSTEAD OF A COOLING NOZZLE. THE PLUG EFFECTIVELY BLOCKS OFF THE FLOW OF OIL TO THE BASE OF THE CYLINDERS PREVENTING THEM FROM GETTING ANY ADDITIONAL COOLING AND LUBRICATION.

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