Service difficulty report · Air Box · Piper PA44180

Difficulty date
October 3, 2002
Submitted
October 10, 2002
Operation
Air carrier
Aircraft
N355AB
Make and model
Piper PA44180
Aircraft serial
4496093
Engine
Lyc O360*
Part
Air Box
Part number
86245834
Condition
Cracked
Location
Carburetor
Part time
299 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING 100 HR INSPECTION, THE TECHNICIAN FOUND LEFT ENGINE CARBURETOR HEAT AIRBOX CRACKED. THE LEFT AIRBOX WAS CRACKED AT THE HOT AIR INLET AND EXTENDED ALMOST ALL THE WAY AROUND THE TUBE, RESULTING IN ALMOST COMPLETE SEPARATION OF THE TUBE FROM THE AIRBOX. A POSSIBLE CAUSE MIGHT BE POOR DESIGN OF THE AIRBOX AND WEAK WELDS AT BOTH COLD AND HOT AIR TUBES. THIS AIRBOX WAS INSTALLED NEW 299.0 HOURS AGO TO REPLACE ANOTHER BORKEN BOX. THE PREVIOUS BOX HAD 198.6 HOURS TOTAL. NEW AIRBOXES SELDOM LAST MORE THAN A FEW HUNDRED HOURS BEFORE CRACKS ARE DETECTED.

More about the Piper PA-44-180