Service difficulty report · Brake · Cndair CL6002B16

Difficulty date
April 13, 2001
Submitted
June 6, 2001
Operation
Air carrier
Aircraft
N653CW
Make and model
Cndair CL6002B16
Aircraft serial
5053
Aircraft time
5,122 hours, 3,963 cycles
System (JASC)
3242 · Brake
Part
Brake
Part number
5002523
Condition
Seized
Location
Mlg
Stage of operation
IN
How discovered
C
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPON REPLACING MAIN LANDING GEAR BRAKE ASSEMBLY, WHEEL LOCKED UP AFTER BRAKE APPLICATION. INVESTIGATION FOUND CARBON DISKS WERE REPAIRED BY MATING TWO WORN PIECES TOGETHER. THIS IS DONE BY AIRCRAFT BRAKING SYSTEMS 2 FOR 1 PROGRAM. THE ADDITIONAL CLEARANCE INDUCED BY MATING TWO DISKS INTO ONE AND MULTIPLYING BY THE NUMBER OF DISKS IN A BRAKE CREATES A CONDITION THAT WILL NOT ALLOW ENOUGH CLEARANCE FOR THE DISKS TO TURN AFTER THE BRAKE PISTONS RELAX. THIS CONDITION, IF UNNOTICED, COULD LEAD TO OVERHEATING OF THE BRAKE SYSTEM AND BRAKE FAILURE OR FIRE.