Service difficulty report · Magneto · Cessna 402B

Difficulty date
March 30, 2015
Submitted
March 31, 2015
Operation
Air carrier
Aircraft
N3813
Make and model
Cessna 402B
Aircraft serial
C402B0807
Aircraft time
14,788 hours
Engine
Cont TSIO520E
Engine time
635 hours
Part
Magneto
Part number
S6RSC205
Part serial
E11IA125R
Condition
Cracked
Location
Rt Engine
Part time
635 hours
Stage of operation
CR
How discovered
O
Nature of condition
E
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE IN CRUISE FLIGHT AT FL7000 THE RT ENG SUDDENLY BEGAN RUNNING VERY ROUGH. THE PILOT SUSPECTED LOW FUEL FLOW SO HE ADJUSTED THE MIXTURE TO FULL RICH & SELECTED THE AUXILIARY PUMP TO LOW & SUBSEQUENTLY TO HIGH WITH NO EFFECT. HE NOTICED THE CYLINDER HEAD TEMPERATURE WAS RISING & NEARING THE TOP OF THE GREEN ARC SO HE ELECTED TO SHUT DOWN THE RT ENG. THE PILOT PERFORMED A SUCCESSFUL SINGLE ENG LANDING. UPON INSPECTION, IT WAS DISCOVERED THAT THE FLANGE ON THE RT MAGNETO HAD CRACKED & THE MAGNETO ROTATED OUT OF TIME WITH THE ENG. THE LT MAGNETO WAS ALSO INSPECTED WHICH REVEALED THE DISTRIBUTOR ROTOR HAD JUMPED OUT OF TIME WITH THE ROTATING MAGNET, DUE TO WORN GEARS, CAUSING THE MAGNETO TO BE OUT OF INTERNAL TIMING. THE RT MAGNETO WAS REMOVED & A SERVICEABLE MAGNETO INSTALLED. THE LT MAGNETO WAS REMOVED, DISASSEMBLED & A NEW DISTRIBUTOR ROTOR INSTALLED. TIMING WAS SET & THE ENG WAS GND RUN & THE MAGNETO'S FUNCTIONALLY CHECKED GOOD.

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