Service difficulty report · Cylinder Head · Cessna 402B

Difficulty date
May 27, 2016
Submitted
May 27, 2016
Operation
Air carrier
Aircraft
N76MD
Make and model
Cessna 402B
Aircraft serial
402B1055
Aircraft time
13,478 hours
Engine
Cont TSIO520E
Engine time
1,342 hours
Part
Cylinder Head
Part number
654651
Part serial
1046682
Condition
Melted
Location
Lt Engine
Component
Engine · Cont · TSIO520E
Component part number
TSIO520E
Stage of operation
DE
How discovered
O
Nature of condition
A
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT WAS SETTING UP FOR INITIAL APPROACH WHEN THE LT ENG BEGAN TO RUN A LITTLE ROUGH. THE INSTRUCTOR NOTICED THE FUEL FLOW BEGIN TO DROP A LITTLE SO THE AUXILIARY BOOST FUEL PUMP WAS SELECTED TO HIGH. THE ENG BEGAN TO SMOOTH OUT WHEN THEY NOTICED THE TACHOMETER SUDDENLY DROP OFF TO ZERO. AT THAT POINT THE PILOT NOTICED FLAMES STREAMING OUT THE UPPER COWL LOUVERS & RELAYED TO THE INSTRUCTOR THAT THEY HAD AN ENG FIRE. THE ENG WAS IMMEDIATELY SECURED & AN EMER DECLARED TO THE TOWER & MADE AN UNEVENTFUL LANDING. FIRE PERSONNEL FOLLOWED THE ACFT TO PARKING & MONITORED THE ENG FOR ANY RE-IGNITION OR FLARE UP. IT APPEARS THE NR 4 CYLINDER EXPERIENCED BURN THROUGH OF THE CYLINDER HEAD ON THE FWD SIDE OF THE EXHAUST CHAMBER. THIS THEN MELTED THE VLV COVER OF THE NR 6 CYLINDER, SPRAYING OIL AFT WHICH THEN IGNITED. SINCE IT WAS ON THE OTBD SIDE OF THE LT ENG, IT WASN'T SEEN BY THE PILOT UNTIL SIGNIFICANT DAMAGE HAD BEEN DONE.

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