Service difficulty report · Contactor · Amd FALCON2000EX

Difficulty date
April 21, 2016
Submitted
April 22, 2016
Operation
Air carrier
Aircraft
N221QS
Make and model
Amd FALCON2000EX
Aircraft serial
54
Aircraft time
8,456 hours, 4,965 cycles
Part
Contactor
Part number
215CC02Y1
Part serial
882
Condition
Unserviceable
Part time
34 hours, 23 cycles
Stage of operation
TX
How discovered
O
Nature of condition
J, B
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFTER STARTING THE ENGS WE GOT AN APU FAULT CAS MSG. SHUTDOWN THE APU THEN THE ESS BUS TURNED AMBER ON THE ELEC SYNOPTIC. SHUTDOWN ENGS & POWERED DOWN ACFT. FOUND ESS BUS 7 1/2 CB POPPED ON THE J BOX ABOVE THE NR 1 BATTERY. ALSO NOTED ELEC SMELL IN FWD SERVICE COMPARTMENT. REMOVED LT ELEC J BOX COVER & NOTED A STRONG BURNT ELEC SMELL. APPLIED POWER TO ACFT & FOUND THAT ESS B 512KA CB WILL NOT RESET. TROUBLE SHOT TO A BURNT CONTACTOR 7KA. R & R 7KA CONTACTOR WITH NEW & APPLIED POWER, CB STAYED RESET, BUT APU STARTS AUTOMATICALLY. REMOVED PCB 544PC1 & INSTALLED AN INSPECTED ASSEMBLY, OPS CHECKS WERE GOOD IAW MM 24-61-05-900-801. CARD PN 220CE04Y02, SN 231. CONTACTOR PN 215CC02Y1, SN 882.