Service difficulty report · Engine · Bombdr BD1001A10

Difficulty date
September 22, 2019
Submitted
September 30, 2019
Operation
Air carrier
Aircraft
N766QS
Make and model
Bombdr BD1001A10
Aircraft serial
20526
Aircraft time
5,403 hours, 3,115 cycles
Engine
Hnywl AS90721A
Part
Engine
Part number
700407021
Part serial
P136111
Condition
Power Loss
Location
Left
Part time
5,314 hours, 3,076 cycles
Stage of operation
TO
How discovered
O
Nature of condition
E, P
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

LEFT ENGINE ENGINE COMPRESSOR STALL EVALUATE - ON TAKEOFF FROM TEB RUNWAY 24 WE EXPERIENCED TWO SUBSTANTIAL AIRFRAME SHUDDERS AFTER POWER REDUCTION AND DURING GEAR RETRACTION AT ABOUT 500' AGL 170KTS FLAPS 10. THERE WERE NO COCKPIT INDICATIONS OR WARNINGS. UPON RETURNING TO LAND AT TEB ALL SYSTEMS FUNCTIOND NORMALLY. GROUND PERSONNEL AND OBSERVING PILOTS AT TEB ADVISED US THEY HEARD THREE LOUD BANGS AND SAW SPARKS COMING FROM AIRPLANE ENGINE AREA DURING TAKEOFF. *** CORRECTIVE ACTION *** TROUBLESHOT #1 ENGINE BY OBTAINING DOWNLOADS OFF EEI. REVIEW OF THE ECFR EVENT DATA ON EEI REVEALED MCID 1805 UNEXPECTED ENGINE I SURGE FAULT. FOLLOWED ALL STEPS FOR TROUBLESHOOTING FROM TABLE 2027, FOUND NO EVIDENCE OF METALLIC DEBRIS ON FUEL FILTER OR OIL DEBRIS MONITIORS, REPLACED FILTER AND MONITORS. VERIFIED FREEDOM OF ROTATION OF THE NL AND N2 SPOOL. SPOOL ROTATION WAS NORMAL. PERFORMED BOROSCOPE OF FIRST STAGE LPC BLADES ALONG WITH PLUG POSITIONS 4,5,6 ON THE RIGHT SIDE OF THE ENGINE. ALL LPC BLADES AND BLADES AT BOROSCOPE PORTS WERE IN GOOD CONDITION WITH NO SIGNS OF DAMAGE. ABRAIDABLE MATERIAL IN GOOD CONDITION. A VISUAL INSP OF ALL THE CVG HARDWARE WAS PERFORMED ALONG WITH THE CONDITION OF THE CVG ARMS WITH SPHERICAL BEARINGS. NOTICED TWO CVG LINKAGE ARMS MISSING THE SPHERICAL BEARINGS COMPLETELY. REMOVED AND REPLACED ENGINE, ACCOMPLISHED POST INSTALLATION GROUND RUN FOR LEAK AND PERFORMANCE WITH NO DISCREPANCIES IAW AS907-2-1A LMM 72-05-22 AND AMM 71-00-00.