Service difficulty report · Rod · Bombdr BD1001A10

Difficulty date
June 29, 2023
Submitted
July 10, 2023
Operation
Air carrier
Aircraft
N795QS
Make and model
Bombdr BD1001A10
Aircraft serial
20641
Aircraft time
7,208 hours, 4,227 cycles
Part
Rod
Part number
1005210250019
Part serial
0078
Condition
Damaged
Location
Zone 800
Stage of operation
TX
How discovered
V
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENTRANCE STAIR EXTENSION: AIR STAIR DOOR OPENS NORMALLY BUT WHEN I STEPPED ON THE STAIRS THE HANDLE JUMPS FROM ITS'S OVER-CENTER POSITION TO AN UNSECURED POSITION AND THE DOOR DROPS TO A POSITION ABOUT 1/2 INCH FROM THE GROUND AND BINDS AGAINST THE FUSELAGE. THE DOOR CANNOT BE CLOSED FROM INSIDE THE AIRCRAFT AFTER THIS HAS OCCURRD. WHEN I TRIED CLOSING THE DOOR FROM THE OUTSIDE, IT WOULD ONLY CLOSE AFTER I MOVE THE HANDLE MANUALLY BACK TO THE OVER-CENTER POSITION. AFTER INSPECTION OF WHERE THE DOOR WAS BINDING AGAINST THE FUSELAGE, AN AREA ABOUT THE SIZE OF A QUARTER ON THE FUSELAGE HAS THE PAINT CHIPPED OR SCRAPED AWAY AND SAME ON THE DOOR. TO MAKE SURE I DIDN'T MAKE A MISTAKE OPENING THE DOOR THE FIRST TIME, I REPEATED THE PROCESS WITH THE SAME RESULTS. // SIGNOFF// ACCOMPLISHED FUNCTIONAL TEST OF PASS DOOR PER BD-100 AMM 52-11-00- 720· 801. ALL CHECKS GOOD. REMOVED AIRSTAIR (832AZ), TASK 52·11-31-000-801 TO FACILITATE THE FOLLOWING INSPECTIONS; PASS DOOR INTERNAL GENERAL VISUAL PER TASK 52-11-00·210·802, PASS DOOR INTERNAL STRUCTURE DETAILED INSPECTION PER TASK 52•11-00-220-801, PASS DOOR DETAILED INSPECTION OF SURROUND STRUCTURE AND FITTINGS - INTERNAL, PER TASK 52-11-00-220·802. NO ANOMALIES NOTED AS A RESULT OF ABOVE INSPECTIONS. REINSTALLED AIRSTAIR (832AZ) PER B0·100 AMM 52-11-31·400·801. REMOVED AND REPLACED FWD & AFT TELESCOPING STRUTS DUE TO LEAKING FLUID, WITH NEW CUSTOMER FURNISHED PARTS, P/N OFF 1005210250-017, S/N OFF FWD POSITION S/N 1517, S/N OFF AFT POSITION 1528, P/N ON 1005210250-019, FWD POSITION S/N 0078, AFT POSITION S/N 0056, INSTALLED PER 80-100 AMM 52-11-41•000-801. ACCOMPLISHED ADJUSTMENT TEST OF DOOR TELESCOPING STRUT PER BD-100 AM M TASK 52·11-41-820·801. TASK COMPLETE. COMPLIED WITH AO RD ER0-108573.