Service difficulty report · Valve Spring · Piper PA28161

Difficulty date
November 2, 2012
Submitted
November 16, 2012
Operation
General aviation
Aircraft
N159ND
Make and model
Piper PA28161
Aircraft serial
2842031
Aircraft time
8,228 hours
Engine
Lyc O320*
Part
Valve Spring
Part number
LW11795LW11800
Condition
Broken
Location
Engine
Part time
2,967 hours
Stage of operation
CR
How discovered
O
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ACFT EXPERIENCED ROUGH RUNNING ENGINE INFLIGHT WITH LOSS OF MAX RPM. INSPECTION AFTER PRECAUTIONARY LANDING FOUND LOW COMPRESSION ON THE NR 2 CYLINDER. FURTHER INSPECTION FOUND THE NR 2 CYLINDER INNER AND OUTER EXHAUST VALVE SPRINGS BROKEN. BOTH SPRINGS REPLACED. 58.7 HOURS LATER, DURING PRE-FLIGHT RUN UP, SLIGHT ENGINE ROUGHNESS WAS NOTED BUT ALL OTHER INDICATIONS NORMAL. PERFOMED REJECTED TAKEOFF MANEUVER AND DURING SUBSEQUENT TAKEOFF ACFT ENGINE RAN ROUGH WITH POWER LOSS. ACFT LANDED WITHOUT FURTHER INCIDENT. IT WAS FOUND THAT THE NR 1 & NR 4 CYLINDERS HAD NO COMPRESSION. A DETAILED INSPECTION OF ALL OF THE CYLINDER VALVE SPRINGS FOUND THE NR 1 & NR 4 CYLINDER EXHAUST SPRINGS AND THE NR 2 CYLINDER INTAKE SPRINGS HAD BROKEN. ALL CYLINDER INTAKE AND EXHAUST SPRINGS REPLACED.

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