Service difficulty report · Valve Guide · Piper PA28161

Difficulty date
August 14, 2025
Submitted
August 18, 2025
Operation
General aviation
Aircraft
N8578Z
Make and model
Piper PA28161
Aircraft serial
2842413
Aircraft time
5,436 hours
Engine
Lyc O320D3G
Engine time
8,051 hours
Propeller
Snsnch 74DM
Part
Valve Guide
Part number
SL74230A
Condition
Out Of Limits
Location
Cylinder
Part time
713 hours
Stage of operation
AP
How discovered
O
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A SIMULATED ENGINE FAILURE FOR A CFIA LESSON, THE ENGINE EXPERIENCED ROUGHNESS AND PARTIAL POWER LOSS DURING THE PLANNED GO-AROUND AT 800 FEET. AN EMERGENCY WAS DECLARED AND THE AIRCRAFT LANDED WITHOUT FURTHER INCIDENT. POST FLIGHT INSPECTION REVEALED THAT THE #1 CYLINDER EXHAUST PUSHROD WAS BENT DUE TO A STUCK EXHAUST VALVE. ALL EXHAUST VALVES WERE INSPECTED IN ACCORDANCE WITH LYCOMING SB 388C AND LYCOMING SI 1485A. CYLINDERS 1, 3, AND 4 VALVE GUIDES REQUIRED HONING TO ACHIEVE SPECIFIED LIMITS. THE DAMAGED PUSHROD AND PUSHROD TUBE WAS REPLACED. NO FURTHER DAMAGE WAS FOUND. THE ENGINE WAS OVERHAULED 713 HOURS PRIOR TO THE FAILURE AND THE OVERHAULER USED PMA MILLENNIUM CYLINDER ASSEMBLIES FROM SUPERIOR AIR PARTS.

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