SDR ECPR466D

Service difficulty report · Spar · Piper PA44180

Difficulty date
October 1, 2007
Submitted
February 5, 2010
Operation
General aviation
Filed by
ECPR466D
Skyborne Airline Academy Inc
Aircraft
N4905E
Make and model
Piper PA44180
Aircraft serial
4496094
Aircraft time
2,619 hours
Engine
Lyc O360A1H6
Engine time
4,456 hours
Propeller
Hartzl HCC2YR2
System (JASC)
5711 · Wing Spar
Part
Spar
Part number
86152000
Condition
Corroded
Location
Lt Wing
Part time
2,619 hours
Component
Wing · Piper
Component part number
86380026
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AT APPROX LT WING STA 56.0, THE UPPER OTBD QUADRANT OF AN ELECTRICAL WIRE PASS THROUGH HOLE IN THE WING SPAR WEB WAS FOUND TO HAVE EXFOLIATION CORROSION. THE PASS THROUGH HOLE, WHICH IS IN THE LANDING GEAR WHEEL WELL AREA, HAD A CATERPILLAR GROMMET INSTALLED TO PREVENT THE WIRES FROM CHAFING. THE GROMMET PARTIALLY HID THE CORROSION UNTIL THE METAL SWELLED UP ENOUGH TO REVEAL THE CORROSION. AFTER REMOVING THE CORROSION, THE SERVICES OF A DESIGNATED ENGINEERING REPRESENTATIVE WAS REQUIRED TO PROVIDE A REPAIR PROCEDURE IN ORDER TO RETURN THE ACFT TO SERVICE. IT WAS PERCEIVED THAT THE CORROSION SEEMED TO HAVE STARTED AT THE EDGE OF THE HOLE AND PROGRESSED INSIDE THE METAL.

More about the Piper PA-44-180