Service difficulty report · Coil · Robsin R44RAVENII

Difficulty date
September 25, 2013
Submitted
December 4, 2013
Operation
General aviation
Aircraft
N788G
Make and model
Robsin R44RAVENII
Aircraft serial
12536
Aircraft time
988 hours
Engine
Lyc IO540AE1A5
Engine time
988 hours
Part
Coil
Part number
103571651
Condition
Cracked
Location
Magneto
Part time
988 hours
Component
Magneto · S6LSC200
Component part number
106006169
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE MAGNETOS ON THIS HELICOPTER WERE BEING O/H DUE TO CALENDAR TIME. IT SHOULD ALSO BE NOTED THAT BOTH MAGNETOS WERE RUNNING FLAWLESSLY PRIOR TO REMOVAL. THE COILS IN BOTH MAGNETOS WERE CRACKED IN THE SAME PLACE, WITH THE SAME LENGTH OF CRACK, ABOUT 1" LONG. WE CANNOT DETERMINE WITH CERTAINTY WHETHER THESE ARE THE ORIGINAL COILS THAT CAME WITH THE MAGNETO, BUT THERE IS NO MAINTENANCE RECORD STATING THEY WERE REPLACED AND IT SEEMS UNLIKELY THAT THEY WERE CHANGED AT THE 500 HOUR INSPECTION. IT MIGHT BE WORTH NOTING THAT THE LOCATION OF THE CRACK WOULD MAKE IT VERY DIFFICULT IF NOT IMPOSSIBLE TO FIND ON A 500 HOUR INSPECTION, UNLESS THE COIL IS REMOVED. WITH THE COIL INSTALLED IN THE MAGNETO HOUSING, THE CRACK IS AGAINST THE SIDE OF THE HOUSING. WRITTEN ON THE SIDE OF BOTH OF THE TCM COILS: 10-357165-1D, FAA-PMA 4800812.