Service difficulty report · Torque Tube · Helio H295

Difficulty date
January 17, 2017
Submitted
January 26, 2017
Operation
General aviation
Aircraft
N62JA
Make and model
Helio H295
Aircraft serial
1413
Aircraft time
9,835 hours
Part
Torque Tube
Part number
391050471
Condition
Broken
Location
Zone 100
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ACFT HAS A HISTORY OF TAIL WHEEL SHIMMY. TROUBLESHOOTING INSPECTION FOUNR THE PILOT'S PEDALS WERE STAGGERED AND THE PILOT’S LT PEDAL HAD SLIGHT FORE AND AFT MOVEMENT WITH THE RT PEDAL HELD STATIONARY. THE TWO BOLTS THAT CONNECT THE PILOT’S RUDDER TORQUE TUBE TO THE RUDDER CABLE HORN WERE REMOVED TO CHECK FOR BOLT HOLE ELONGATION. WITH THE BOLTS REMOVED A CRACK WAS SEEN IN THE TORQUE TUBE. THE ENTIRE TORQUE TUBE ASSEMBLY WAS REMOVED FROM THE AIRCRAFT AND DISASSEMBLED. UPON DISASSEMBLY IT WAS DISCOVERED THAT THE LEFT RUDDER TORQUE TUBE WAS CRACKED AROUND THE ENTIRE CIRCUMFERENCE AT THE OUTBOARD BOLT HOLE OF THE L/H RUDDER CABLE HORN. THE ONLY THING ALLOWING THE TUBE TO FUNCTION WAS THE JAGGED EDGE OF THE BREAK. IN OTHER WORDS, THE LEFT RUDDER TORQUE TUBE WAS SUPPORTED BY THE L/H RUDDER CABLE HORN AND THE CRACK WAS CONCEALED BY THE L/H RUDDER CABLE HORN. LOOSENESS BETWEEN LEFT AND RIGHT PEDALS IS A CLUE BUT ONLY COMPLETE DISASSEMBLY OF THE RUDDER TORQUE TUBE ASSEMBLY WILL REVEAL THE EXTENT OF THE CRACK IN THE TUBE.

More about the Helio H-295