Service difficulty report · Rudder Bar · Pilats PC6

Difficulty date
September 30, 2026
Submitted
October 23, 2026
Operation
General aviation
Aircraft
N365BT
Make and model
Pilats PC6
Aircraft serial
729
Aircraft time
13,883 hours
Part
Rudder Bar
Part number
1163506053
Condition
Cracked
Location
Zone 300
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

A MECHANIC WAS COMPLETING OUR COMPANY REQUIRED FINAL INSPECTION PRIOR TO RELEASING THE AIRCRAFT BACK TO SERVICE. ONE OF THOSE INSPECTION ITEMS, WAS TO CHECK THE FLIGHT CONTROLS. WHEN HE APPLIED PRESSURE TO THE RUDDER PEDALS HE HEARD A LOUD POP AND THE RUDDER PEDALS DID NOT SEEM TO MOVE AS HE EXPECTED. THEN LOOKED AT THE RUDDER BAR ASSEMBLY AND FOUND THAT THE TUBING WAS CRACKED ON BOTH SIDES OF THE CENTER POINT AT THE WELDS. WHEN THE RUDDER BAR ASSEMBLY WAS REMOVED AND EXAMINED, THE CRACKS WERE ALL THE WAY AROUND THE TUBE. 47.2 HOURS SINCE THE LAST 100 HR INSPECTION 188 LANDING SINCE LAST INSPECTION. TIME ON PART IS UNKNOWN.