Service difficulty report · Gear · Diamon DA20C1

Difficulty date
October 25, 2007
Submitted
October 25, 2007
Operation
General aviation
Aircraft
N629DC
Make and model
Diamon DA20C1
Aircraft serial
C0129
Aircraft time
1,134 hours
Engine
Cont IO240B
Propeller
Snsnch W69EK63
Part
Gear
Part number
655845
Condition
Broken
Location
Magneto
Part time
1,134 hours
Component
Magneto · Slick · 4309
Component part number
655367
Stage of operation
CR
How discovered
V
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

IN CRUISE, NOTICED DROP IN OIL PRESSURE BELOW YELLOW ARC NOT INDICATED DURING RUN UP & TAKEOFF. MADE PRECAUTIONARY RETURN TO HOME BASE & LANDED APPROX 7-8 MINUTES AFTER NOTICING DROP IN OIL PRESSURE. OIL PRESSURE INDICATED ZERO PSI DURING TAXI BACK TO HANGER. PRELIMINARY INSP &MAINT PERFORMED. REMOVED OIL FILTER, CUT OPEN AND INSPECTION SATISFACTORY, NO METAL PRESENT. REPLACED OIL PRESSURE TRANSDUCER WITH NEW AND RAN ENGINE. LOW OIL PRESSURE STILL INDICATED. CHECKED OIL PRESSURE WITH CALIBRATED SHOP GAGE. LOW OIL PRESSURE INDICATED. REMOVED AND CHECKED OIL PRESSURE RELIEF VALVE, FOUND FERROUS METAL CHUNK APPROX SIZE .060 DIA AT VALVE SEAT. RAN ENGINE & OIL PRESSURE IN INDICATED IN THE GREEN ARC. INSPECTED FOUND METAL PIECE & CONSULTED WITH MFG REP. DETERMINED CAUSE FOR FURTHER INSPECTION & GROUNDED. REMOVED STARTER, NORMAL WEAR ON GEAR TEETH NO DISCREPANCIES NOTED. REMOVED LT AND RT MAGNETOS. RT MAGNETO DRIVE GEAR HAD BROKEN & MISSING TOOTH WITH SOME GEAR TEETH EXHIBITING SEVERE PITTING. LT MAGNETO HAD MASHED & ROLLED METAL ON GEAR TEETH & SOME TEETH EXHIBITED SEVERE PITTING. REMOVED ENGINE & OIL SUMP & ACCESSORY CASE HOUSING. DISASSEMBLED OIL PUMP. OIL PUMP GEARS INSPECTION SATISFACTORY. CAM GEAR EXHIBITED DAMAGED GEAR TEETH. CLEANED OIL SUMP & RECOVERED MISSING MAGNETO GEAR TOOTH & SEVERAL OTHER PIECES OF FERROUS METAL. LAST 500 HR INSPECTION OF MAGNETOS DID NOT INDICATE TOOTH DISTRESS OF THESE GEARS.

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