Service difficulty report · Skin · Boeing 757204

Difficulty date
April 9, 2010
Submitted
April 16, 2010
Operation
Air carrier
Aircraft
N924FD
Make and model
Boeing 757204
Aircraft serial
26267
Aircraft time
58,915 hours, 21,446 cycles
Part
Skin
Part number
311N5046Y54
Condition
Mismanufactured
Location
Nacelle
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

3EA FASTENER HOLES MIS- LOCATED IN THE INBD SKIN PANEL ASSY, PN 311N5046Y54, COMMON TO THE INBD 311N5220-52, BATHTUB FITTING AND 1EA C/M TO THE PN 311N5220-54, MID-CHORD. REMOVED DAMAGE FROM HOLES "B" AND "C" TO SIZE .408, AND HOLE "A" TO SIZE .567, AND PERFORMED HFEC IAW EA 757-5400-16-F2559, NO CRACKS NOTED. FABRICATED FREEZE PLUGS IAW TRAVELER NR T10/821960, AND T10/821991- AND SRM 51-20-07. INSTALLED FREEZE PLUGS (3) EACH IAW EA 757-5400-16-F2559, AND SRM 51-20-07. TREATED AND PRIMED IAW SRM 51-20-01. COMPLIED WITH EA F-5400-131592, "NACELLES / PYLONS- AD 2004-12-07/ EO F-5450-7-5003, 1 PYLON INBD SKIN MIS- DRILLED HOLES. (PYLON STA 185- 206). MAJOR REPAIR.