Service difficulty report · Duplex Bearing · Cessna 500CESSNA

Difficulty date
May 5, 2015
Submitted
June 19, 2015
Operation
Air carrier
Aircraft
N622AT
Make and model
Cessna 500CESSNA
Aircraft serial
500252
Aircraft time
14,042 hours, 13,672 cycles
Engine
Pwa JT15D1A
Engine time
24,012 hours, 15,531 cycles
Part
Duplex Bearing
Part number
3029392
Part serial
31378
Condition
Failed
Location
Engine
Stage of operation
CL
How discovered
O
Nature of condition
B, P
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CABIN FILLED WITH SMOKE CLAIMING THROUGH 25,000 FT. CREW DESCENDED TO AN UNEVENTFUL LANDING. LOW OIL PRESS ON TAXI IN ON LT ENG & NO OIL ON DIP STICK AFTER SHUTDOWN. CONFIRMED METAL CONTAMINATION IN THE OIL SYS. THE SOURCE OF THE METAL CONTAMINATION WAS THE UPPER DUPLEX BEARING WHICH LOST ALL OF THE ROLLERS & CAGE FROM THE UPPERMOST OF THE BEARINGS. METAL WAS PUMPED THROUGHOUT THE ENG & DAMAGED THE GEAR DRIVE BEVEL GEARS & NR 2 BEARING. THE UPPER DUPLEX BEARING HAD NO SIGNS OF LUBRICATING ISSUES & THE NOZZLES IN THE AREA, ALL FLOWED WITH NO RESTRICTIONS. THE EXACT CAUSE OF BEARING DISTRESS COULD NOT BE DETERMINED. THE DUPLEX BEARING WAS AN OVERHAULED UNIT INSTALLED AT THE LAST OVERHAUL. THE CAUSE OF THE REPORTED SMOKE IN THE CABIN IS BELIEVED TO BE RELATED TO THE UPPER DUPLEX BEARING DISTRESS. IT IS COMMON WHEN A BEARING FAILS IN SERVICE THERE IS OIL LEAKAGE IN THE ADJACENT AIR & OIL SEALS WHICH PROVIDE A STABLE AIR PRESS TO HOLD & CONTROL OIL FROM ESCAPING PAST THE AIR SEAL. THE DAMAGE OF THE NR 2 BEARING ALLOWED OIL LEAKAGE INTO THE GAS PATH & WOULD HAVE ENTERED THE CABIN AIR BLEED PORTS DOWNSTREAM RESULTING IN SMOKE IN THE CABIN. THE ENG WAS RESTORED TO SERVICEABLE CONDITION & RETURNED TO SERVICE.