Service difficulty report · Control Cable · Piper

Difficulty date
August 27, 2026
Submitted
August 27, 2026
Operation
General aviation
Aircraft
N302WA
Make and model
Piper
Aircraft serial
46020102
Aircraft time
50 hours, 22 cycles
Part
Control Cable
Part number
82815032
Condition
Severed
Location
Rudder
Part time
50 hours
Stage of operation
NR
How discovered
O
Nature of condition
Z, F
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING THE INITIAL 50 HOUR INSPECTION AT FRAME STATION 282.0 WE FOUND THE RUDDER CABLE SEVERED. PROBABLE CAUSE IS DUE TO INCORRECT ROUTING AT MANUFACTURING. IT APPEARS THAT THE CABLE WAS ROUTED UNDER THE RETAINING PIN ON THE BOTTOM OF THE PULLEY WHICH PUSHED THE CABLE INTO THE FRAME. DUE TO THIS INCORRECT ROUTING IT ALLOWED THE CABLE TO SAW AGAINST THE FRAME, EVENTUALLY SEVERING THE ENTIRE 1/8 FLIGHT CONTROL CABLE. THE FRAME ALSO INCURRED DAMAGE WHICH WILL REQUIRE REPAIR.