Service difficulty report · Exhaust Valve · Piper PA28181

Difficulty date
April 27, 2015
Submitted
April 28, 2015
Operation
General aviation
Aircraft
N445PA
Make and model
Piper PA28181
Aircraft serial
2843500
Aircraft time
16,624 hours
Engine
Lyc O360A4M
Propeller
Snsnch 76EM8S5
Part
Exhaust Valve
Part number
SL19001A
Condition
Damaged
Location
Engine
Part time
1,224 hours
Component
Cylinder · Superior
Component part number
SL36006WA20P
Stage of operation
NR
How discovered
O
Nature of condition
E, R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE PILOTS NOTED DURING THEIR FLIGHT THAT THE ENGINE WOULD RUN ROUGH BELOW 2000 RPM; A RETURN TO THE AIRPORT WAS UNEVENTFUL. A MAINTENANCE TECH GROUND RAN THE ENGINE AND CONFIRMED THE PROBLEM. WHILE PERFORMING A COMPRESSION TEST, THE NR 4 CYLINDER HAD LITTLE TO NO COMPRESSION AND A GREAT DEAL OF ESCAPING AIR WAS HEARD COMING FROM THE EXHAUST. DURING THE REPLACEMENT OF THE CYLINDER, THE EXHAUST VALVE WAS SEEN TO BE BLACKENED AND STICKING FURTHER FROM THE CYLINDER THAN IS TYPICAL. REMOVAL OF THE VALVE REVEALED THE STEM IMMEDIATELY SURROUNDING WHERE THE KEEPERS SIT WAS WORN DOWN SEVERELY, ALLOWING THE VALVE TO REMAIN OPEN AT ALL TIMES DURING ENGINE OPERATION. THERE WERE NO OTHER DEFECTS FOUND WITH THE VALVE OR CYLINDER HEAD.

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