Service difficulty report · Bulkhead · Piper PA44180

Difficulty date
January 25, 2016
Submitted
January 25, 2016
Operation
General aviation
Aircraft
N436PA
Make and model
Piper PA44180
Aircraft serial
4496079
Aircraft time
7,995 hours
Engine
Lyc O360A1H6
Propeller
Hartzl HCC2YR2
Part
Bulkhead
Part number
86462002
Condition
Cracked
Location
Zone 200
Part time
7,995 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A ROUTINE INSPECTION, CRACKS WERE NOTED IN A BULKHEAD IN THE AFT UPPER FUSELAGE ADJACENT TO THE DORSAL FIN FORWARD ATTACH FITTING. THE CRACKS WERE MADE VISIBLE BY REMOVAL OF THE FAIRING THAT COVERS THE FORWARD ATTACH FITTING. FURTHER INSPECTION OF THE BULKHEAD AFTER IT WAS REMOVED, REVEALED IT WAS CRACKED IN 2 PLACES- THE OTBD MOST RIVET HOLES, LT AND RT, THAT ATTACH IT TO THE PN 78965-007 DOUBLER. CRACKS RADIATED OUTWARD FROM EACH RIVET HOLE AND A CRACK WAS SEEN IN THE INNER RADIUS OF THE FLANGE AT THE BULKHEAD'S TOP. NO CORROSION WAS PRESENT ON THE BULKHEAD OR ANY ADJACENT PARTS. IT IS SUSPECTED THAT INFLIGHT STRESSES IMPOSED ON THE DORSAL FIN TRANSFERRED TO THE BULKHEAD AND INSTIGATED THE CRACKING.

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