Service difficulty report · Doubler · Piper PA44180

Difficulty date
January 25, 2016
Submitted
January 25, 2016
Operation
General aviation
Aircraft
N436PA
Make and model
Piper PA44180
Aircraft serial
4496079
Aircraft time
7,995 hours
Engine
Lyc O360A1H6
Propeller
Hartzl HCC2YR2
Part
Doubler
Part number
78965007
Condition
Cracked
Location
Bulkhead
Part time
7,995 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE AFT FUSELAGE BULKHEAD, HAD BEEN FOUND CRACKED AND WAS IN THE PROCESS OF BEING REPLACED. WHEN THE BULKHEAD WAS REMOVED, THE DOUBLER, SUBJECT OF THIS REPORT, WAS FOUND TO HAVE NUMEROUS CRACKS AS WELL. CRACKS WERE CONCENTRATED IN THE 2 OTBD TOP RIVET HOLES, SAME AS THE BULKHEAD IT WAS RIVETED TO, AND HAD MULTIPLE CRACKS IN EACH LOCATION. NO CORROSION WAS PRESENT. IT IS SUSPECTED IN FLIGHT LOADS IMPOSED ON THE DORSAL FIN INSTIGATED THE CRACKING IN THE BULKHEAD AND DOUBLER.

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