Service difficulty report · Bulkhead · Piper PA44180

Difficulty date
May 14, 2020
Submitted
May 14, 2020
Operation
General aviation
Aircraft
N317PA
Make and model
Piper PA44180
Aircraft serial
4496133
Aircraft time
9,921 hours
Part
Bulkhead
Part number
86462002
Condition
Cracked
Location
Fuselage
Part time
2,150 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A ROUTINE INSPECTION THE 247 BULKHEAD WAS FOUND TO BE CRACKED. THIS BULKHEAD IS THE ATTACHMENT POINT FOR THE FOREWARD END OF THE VERTICAL FIN, THIS PART WAS REPLACED WITH A NEW BULKHEAD 2150 HRS AGO, THIS STATION OPERATES A FLEET OF 16 PA-44-180S, ALL OF THE SAME SERIAL NUMBER RANGE, PURCHASED NEW FOR FLIGHT TRAINING, AND ALL OF THOSE WERE FOUND TO HAVE CRACKS IN THE SAME BULKHEAD DURING THE 2015-2016 TIME FRAME AT AN AVERAGE OF 7-9000 HRS. THE CRACKS OCCURE ON THE FWD SIDE DOUBLER UPPER RIVET ROW OUTBOARD RIVET. THE BULKHEAD EXHIBTS POOR WORKMANSHIP WITH THE -5 RIVETS BEING OVER DRIVEN WITH SIGNS OF RIVETS CREATING DIVITS IN THE DOUBLER, WHICH IS WHERE THE CRACKS ORIGINATE FROM. THE ORIGINAL BULKHEAD SHOWED THE SAME QUALITY OF WORK.

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